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Troubleshooting  for GTCO CalComp Scanners

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Indicator Lights

SCSI Switch Settings

Adaptec SCSI Controllers




Indicator Lights on the Operator Panel                                                                                                         UP

When the scanner is first turned on, all indicator lights on the Operator Panel will light up. Within the first few seconds, the “Technician” light (top) and the “Paper” light will turn off. This indicates that the scanner has passed its voltage test and is now testing the cameras and normalizing itself to the White Background Plate. If no errors occur, the “Wait” light (middle) will turn off, leaving only the “Ready” light (bottom) on. Note: This process may take longer if the scanner finds an error.


Blinking Indicator Lights (Errors)

The “Technician” light will blink “x” number of times to indicate what type of error is found. After the “Technician” light blinks, the “Wait” light will blink “x” number of times to indicate which camera is returning an error. Note: The scanner will halt on the first camera that returns an error. Camera “A” will be the camera nearest the Operator Panel.


Error 30: Unable to Adjust Camera (?) Up

Indicator Lights:
“Technician” light blinks (1) time, then “Wait” light blinks to indicate which camera is returning the error.

Fix:

The scanner failed to normalize this camera with the White Background Plate. This is usually caused by dirt, dust or streaks on the glass or the White Background Plate. If the scanner’s lamp is not turning on or is going bad, the cameras may not have enough light see the White Background Plate.

1. Open the door on the front of the scanner by pulling toward you on the top where the ruler is. The door will swing down.
2. Remove the Guide Plate by pulling out on the two handles located at both ends.
3. Once the Guide Plate has been removed, verify that the lamp is on and use glass cleaner on a soft cloth to clean the glass. Important: Do not spray anything directly on the scanner and do not attempt to clean the backside of the glass.
4. Make sure the glass is free of scratches and streaks. Streaks can cause imperfections in the scanned images. Once the glass is clean, use the cloth to clean the White Background Plate located on the backside of the Guide Plate. The White Background Plate is a reference for the scanner. The whiter it is the better. If this plate is discolored in any way and can’t be cleaned, it should be replaced.
5. Replace the Guide Plate. Make sure the guide feet on both ends are seated in the notches on the silver brackets.
6. Close the door and turn the scanner on to retest the cameras.


Error 32: Unable to Stitch Camera (? and ?)

Indicator Lights:
Usually the “Technician” light will blink (2) times and then the “Wait” light will indicate which cameras are returning the error. Note: This error may also be displayed with just the “Technician” light blinking, the “Wait” light off, and the “Ready” light on. This type of error is also associated with SCSI problems. Verify the SCSI switch settings to be sure they are set correctly (see “SCSI Switch Settings” below).

Fix:
The scanner failed to recognize the Stitching Wire directly behind the glass plate. The Stitching Wire tells the scanner where one camera ends and the next camera starts. Dirt, dust or scratches on the glass or the White Background Plate usually cause this error. A broken or frayed Stitch Wire will also cause an Error 32. Follow the same procedures as described above for Error 30, but pay close attention to the Stitch Wire itself and the area near the Stitch Wires on the glass and White Background Plate.



SCSI Switch Settings                                                                                                                                    UP

The SCSI switches (1-8) give the device an ID on the SCSI Controller’s Bus. A computer may have multiple SCSI Controllers but cannot have two devices with the same ID on any one controller. Our Scanners default address is SCSI ID #2. The Adaptec SCSI Controller Card defaults to SCSI ID #7. All other devices on this Controller’s Bus must be assigned a unique ID. Some SCSI devices have a fixed ID setting and can’t be changed. Below is a table for changing the Scanner’s SCSI ID.

SCSI ID Switch > 1 2 3 4 5 6 7 8
0 = ON ON ON ON OFF OFF OFF OFF
1 = OFF ON ON ON OFF OFF OFF OFF
2 = ON OFF ON ON OFF OFF OFF OFF
3 = OFF OFF ON ON OFF OFF OFF OFF
4 = ON ON OFF ON OFF OFF OFF OFF
5 = OFF ON OFF ON OFF OFF OFF OFF
6 = ON OFF OFF ON OFF OFF OFF OFF
7 = OFF OFF OFF ON OFF OFF OFF OFF


Note: Switch #4 is the scanner’s internal terminator. This should only be turned OFF if you are using an external terminator or if you have an additional device plugged into the scanner.



Adaptec SCSI Controllers                                                                                                                             UP

Currently our scanners are being shipped with the Adaptec 2930CU (PCI) SCSI Controller. This controller has an onboard BIOS much like your computer’s motherboard. When the computer is turned on, the SCSI controller’s BIOS loads immediately after your motherboard’s BIOS. When the SCSI controller’s BIOS loads, it sends interrogation strings to the SCSI bus to determine which devices may be used as a bootable hard disk. These strings can put the scanner and/or controller in an unrecognizable state. If you are having problems with the scanner or this controller working properly within Windows, follow the instructions below to disable the SCSI controller’s BIOS:

1. When your computer is turned on, the motherboard’s BIOS will load and immediately after you will see the SCSI controller’s initialization message “Adaptec AHA-2930CU SCSI BIOS” “<<< Press <Ctrl><A> for SCSI Select Utility!”
2. Hold down the “Ctrl” key and press the “A” key. This will take you into the SCSI controller’s BIOS.
3. On the first screen, highlight “Configure/View Host Adapter Settings” and press the “Enter” key.
4. On the second screen, press the “F6” key (Reset to Host Adapter Defaults), select “Yes” and press the “Enter” key to ensure that everything is set to default.
5. Under the section “Additional Options”, select “Advanced Configuration Options” and press the “Enter” key.
6. Under the section “Advanced Configuration Options”, disable all three options. (Highlight the setting and press the “Enter” key, select “Disable” and press the “Enter” key again.)
7. Under the section “Options Listed Below Have NO EFFECT if the BIOS is Disabled”, disable all options except for “Display <Ctrl><A> Message During BIOS Initialization”. (Highlight the setting and press the “Enter” key, select “Disable” and press the “Enter” key again.)
8. Once you have all of these settings disabled, press the “Esc” key to exit this screen. Press “Esc” again and select “Yes” to save the changes you just made.
9. Press the “Esc” key again and select “Yes” to Exit Utility.
10. Before restarting the system, turn the scanner off and then on. Let the scanner fully boot-up until only the “Ready” light is on. Now restart your computer.



 
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